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Project Cash Flow Analysis – Components & Estimation

Building accurate cash flow projections is the foundation of project finance. Lenders, sponsors, and investors all rely on the cash flow model to make decisions.

Core Principle
In project finance, cash is king. Accounting profits don't matter - only actual cash inflows and outflows count!

Cash Flow Model Structure

A typical project finance model spans 20-25 years and includes:

  1. Construction Period (2-5 years): Cash outflows
  2. Operational Period (15-25 years): Cash inflows and outflows
  3. Terminal Year: Residual value/scrap

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Component 1: Revenue Projections

Revenue is the lifeblood of the project. Estimation varies by project type:

A. Toll Roads / Highways

Formula:

Revenue = Traffic Volume × Toll Rate

Traffic Volume Estimation:

  1. Base year traffic (from traffic study)
  2. Annual traffic growth rate (3-8%, linked to GDP growth)
  3. Ramp-up period (Year 1 may be only 60-70% of projected)

Example:

Year 1: 10,000 vehicles/day × ₹50/vehicle × 365 days = ₹18.25 crore
Year 2: 10,500 vehicles/day × ₹52/vehicle × 365 days = ₹19.93 crore
  (5% traffic growth + 4% tariff escalation)

B. Power Plants

Formula:

Revenue = Units Sold × Tariff per Unit
Units Sold = Installed Capacity × Capacity Utilization Factor (CUF) × Hours

Example for 100 MW Solar Plant:

Installed Capacity = 100 MW
CUF = 19% (typical for solar in India)
Hours per year = 8,760

Units Generated = 100 MW × 0.19 × 8,760 hours = 166,440 MWh

Tariff = ₹3.50 perUnit
Revenue = 166,440 × 3.50 = ₹58.25 crore per year

Tariff Escalation:

  • Some PPAs have fixed tariffs for 25 years
  • Others have 3-5% annual escalation
  • Some have variable component (linked to fuel cost)

C. Airports / Ports

Revenue Streams:

  1. Aeronautical Revenue: Landing fees, parking fees (regulated)
  2. Non-Aeronautical Revenue: Retail, duty-free, car parking, advertising (non-regulated, higher margins)

Formula:

Revenue = (Passenger Traffic × Revenue per Passenger) + Non-Aero Income

D. Water / Sewerage Projects

Formula:

Revenue = Volume Supplied/Treated × Tariff per Unit

Often has assured off-take from government (Municipal Corporation).


Component 2: Operating Expenses

Operating expenses (OPEX) are cash outflows needed to run the project.

Categories

A. Operation & Maintenance (O&M)

Fixed O&M:

  • Manpower salaries
  • Insurance premiums
  • Administrative expenses
  • Security

Variable O&M:

  • Maintenance of roads/equipment
  • Spare parts
  • Repairs

Typical O&M as % of Revenue:

Project TypeO&M % of Revenue
Toll Roads8-12%
Solar Power1-2%
Thermal Power15-20%
Airports30-40%

B. Fuel / Raw Material (for power/manufacturing)

  • Coal for thermal plants
  • Gas for combined cycle plants
  • Solar plants have zero fuel cost (advantage!)

C. Utilities

  • Electricity consumption
  • Water charges
  • Telecommunication

D. Taxes (Excluding Income Tax)

  • Property tax
  • Toll tax
  • GST on inputs
Escalation
Operating expenses typically escalate at 4-6% per year (inflation-linked).

Component 3: EBITDA

EBITDA = Revenue - Operating Expenses

EBITDA Margin varies by sector:

Project TypeTypical EBITDA Margin
Toll Roads70-85%
Solar Power80-90%
Thermal Power30-50%
Airports40-60%

High EBITDA margin = Lower operating risk = Better for lenders!


Component 4: Depreciation & Tax

Depreciation

  • Accounting entry, not a cash flow
  • But affects taxable income, so affects tax (which is a cash flow)
  • Method: Straight Line or Written Down Value (WDV)

Example (Straight Line):

Asset Cost = ₹1,000 crore
Useful Life = 25 years
Annual Depreciation = 1,000 / 25 = ₹40 crore per year

Income Tax

Taxable Income = EBITDA - Depreciation - Interest

Tax Payable = Taxable Income × Tax Rate (currently 25% for companies in India)

Tax Holidays: Many infrastructure projects get tax holidays for 5-10 years under Section 80-IA.

Example Calculation:

EBITDA = ₹100 crore
Depreciation = ₹40 crore
Interest = ₹30 crore

Taxable Income = 100 - 40 - 30 = ₹30 crore

Tax (assuming no holiday) = 30 × 25% = ₹7.5 crore

Component 5: Working Capital

Working Capital = Current Assets - Current Liabilities

Current Assets:

  • Receivables (Revenue billed but not yet collected)
  • Inventory (spare parts, fuel)

Current Liabilities:

  • Payables (expenses incurred but not yet paid)

Working Capital Changes are cash flows:

  • Increase in Working Capital = Cash outflow (money locked)
  • Decrease in Working Capital = Cash inflow (money released)

Typical Working Capital Days:

Receivables = 30-60 days of revenue
Inventory = 15-30 days of consumption
Payables = 30-45 days of expenses

Component 6: Capital Expenditure (CAPEX)

Construction CAPEX (During Construction Period)

Includes:

  • Land acquisition
  • Civil works
  • Equipment (turbines, generators, solar panels)
  • Electrical & instrumentation
  • Pre-operative expenses
  • Interest During Construction (IDC)
  • Financing costs

Disbursement Schedule: Linked to construction milestones (10%, 20%, 30%, 40% completion, etc.)

Replacement CAPEX (During Operations)

  • Equipment replacement midway through project life
  • Major overhauls
  • Technology upgrades

Example: Solar plant may need to replace inverters after 12-15 years (₹10-15 crore)


Component 7: Debt Service

Interest Payment

  • Calculated on outstanding debt balance
  • Interest rate: 9-12% for infrastructure projects (floating rate linked to MCLR)
  • Moratorium Period: No principal repayment during construction + 1-2 years

Principal Repayment

  • Starts after moratorium period
  • Repayment tenure: 10-18 years
  • Methods:
    1. Equal Annual Installments (most common)
    2. Balloon Payment (small installments, large final payment)
    3. Sculpted Repayment (tailored to project cash flows)

Example Debt Schedule:

Debt = ₹700 crore at 10% interest
Moratorium = 3 years (construction period)
Repayment = 15 years (equal installments)

Year 1-3: Interest only (₹70 crore per year)
Year 4-18: Principal = 700/15 = ₹46.67 crore + Interest on outstanding balance

Component 8: Free Cash Flow

Free Cash Flow to Firm (FCFF) - Project Cash Flow

EBITDA
- Tax Paid
- CAPEX (including construction & replacement)
- Change in Working Capital
= FCFF (Project Cash Flow)

Free Cash Flow to Equity (FCFE) - Equity Cash Flow

FCFF (Project Cash Flow)
- Interest Paid
- Principal Repayment
+ New Debt Drawn (during construction)
= FCFE (Equity Cash Flow)

Cash Flow Waterfalls

Lenders insist on a cash waterfall - a priority order for cash distribution:

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Escrow Mechanism: All project revenues flow into an Escrow Account controlled by lenders. Disbursements follow the waterfall.


Key Assumptions to Validate

When building a model, these assumptions must be validated by experts:

AssumptionValidated By
Traffic / DemandIndependent Traffic Consultant
Construction CostEPC Contractor
O&M CostIndependent Engineer / Operator
TariffRegulator / Market Study
Debt TermsFinancial Advisor / Lenders
Sensitivity is Key
Always run sensitivity analysis on traffic (+/-20%), capex (+/-15%), O&M (+/-10%), and tariff (+/-10%).

Summary

  • Cash flows are built monthly/quarterly for 20-25 years
  • Revenue = Traffic/Demand × Tariff (sector-specific formulas)
  • OPEX = 8-40% of revenue (varies by sector)
  • EBITDA Margin = 30-90% (higher is better for debt serviceability)
  • Tax is calculated on (EBITDA - Depreciation - Interest)
  • Working Capital changes are cash flows (often forgotten!)
  • Debt Service = Interest + Principal (follows sculpted schedule)
  • Cash Waterfall ensures lenders get paid before sponsors
  • Escrow Account holds all revenues and disburses per waterfall

Quiz Time! 🎯

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